Pressed Products Mass Production Equipment

Pressed products are mass produced at two factories, Horigane and Mino. Combined, the two factories have approx. 250 pressing machines from 20 to 400 tons. The production lines are the progressive press die line and the press robot line.

Press Robot Line

Handles the highly difficult processing of automobile parts.
Work is transported by high speed servomotor robots

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High Rigidity/High Precision Press Machine

AIDA UL400t
A high rigidity press machine that makes high precision forging possible

Coordinate Measuring Machine

An indispensable measuring device for quality assurance on pressed parts that demand accuracy

Articulated Welding Robot

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Cooperative Robots and Operators’ Assembly Line

Labor-saving and manpower-saving efforts also are promoted with　cooperative assembly lines between humans and robots

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Equipment Specifications and Number of Units

Horigane Factory

Machine name	Maker name	Remarks	Number of units
Progressive presses machine	AIDA, Yamada Dobby	35t-300t	34
Single presses machine	AIDA, Manufactured by own company	45t-200t	28
Stamping press lines with conveying robots	AIDA, Komatsu, AMADA PRESS SYSTEM	80t ×5machines 80t ×8machines (2 lines) 150t +100t =11machines 150t +110t=8machines	5 lines
Transfer press	AIDA	200t-300t	4
Washing machine (hydrocarbon system cleaning equipment)	KAIJO, TSUKADA		2
Washing machine (type of net conveyor)	S-tec		1
Multi-axis tapper	Manufactured by own company		21
Riveting machine	Shouku Seiki, Brother		28
Spot welder	Daihen, Chuo Seisakujo, Panasonic		14
Robot welder	Yasukawa Electric Corporation		1
YAG laser welder	AMADA WELD TECH		1
Wire-cut electrical discharge machine	Mitsubishi Electric		2
Forming grinder	Okamoto, Nikko Kikai		7
Hydraulic surface grinder	Nikko Kikai		2
Carbide tooling grinder	Tsugami		1
Optical type noncontact 3D measuring machine	OGP		3
Contact type 3D measuring machine	Mitsutoyo		3
Measuring microscope	Nikon,Mitsutoyo		5
Image measuring machine	Keyence		1

Fukuoka Minou Factory

Machine name	Maker name	Remarks	Number of units
Progressive presses machine	AIDA, Komatsu, Yamada Dobby	35t-400t	19
Single presses machine	AIDA, Yamada Dobby	20t, 45t, 60t, 80t, 150t, 200t	12
Stamping press lines with conveying robots	AIDA, Komatsu, AMADA PRESS SYSTEM	150t +100t=6machines 110t ×10machines	2 lines
Transfer press	AMADA PRESS SYSTEM	300t	2
Hydrocarbon washing equipment	Mikuni kougyou		1
Alkaline ionized water washing machine	Takahashi Metal Industries		1
Multi-axis tapper	Manufactured by own company		6
Spot welder	Chuo Seisakusho		6
Robot welder	Yasukawa Electic Corporation		3
Wire-cut electrical discharge machine	Mitsubishi Electric	FA30, MV2400R	2